Flexible Ceramic heating pads are mainly used for Weld Preheating and Post Weld Heat Treating. Ceramic heating pads are constructed of high grade Nickel-Chrome 80/20 19-stranded resistance wire which run through durable aluminum oxide ceramics beads.
Flexible Alumina Ceramic Heating Pad
Flexible Ceramic heating pads are mainly used for Weld Preheating and Post Weld Heat Treating. Ceramic heating pads are constructed of high grade Nickel-Chrome 80/20 19-stranded resistance wire which run through durable aluminum oxide ceramics beads. These resistance heating elements accurately raise the workpiece temperature to the proper temperature before, during, and after welding. These semi-flexible ceramic heating pads, with their interlocking beads and high temperature wire, allow for a fit conforming to the shape of the workpiece, and are capable of temperatures up to 1050°C. This of type ceramic heaters can be customized with voltages from 22V to 255V.
A variety of Ceramic Heating element shapes, sizes, and thermal capacities to choose from. Any special requirements can be customized made by Jaye Industry.
Features
1. Felxible in shape and sizes for wider usage
2. Fast heating speed, high heat utilization rate
3. Maximum working temperature 1050.
4. Obvious energy saving, low labor intensity
5. reliable safe use, convenient operation of the excellent performance.
The Ceramic Heating pad made of alumina ceramic as high quality raw material. is formed to various shapes by special technics after firing in high temperature. Good thermal shock resistance and good insulation.
Nichrome Resistance Heating Wire.
Nickel-chromium wire is used as heating element, high strength at high temperature, the material will not become brittle after long-term use Ni-Cr wire(Cr20Ni80), 19 single strands of 0.55mm wire or 37 single strands of 0.4mm wire.
Alumina Ceramic Insulation Element.
Flexible ceramic heater is made of lead oxide ceramic element with high intensity and good thermal radiation performance Insulation: Aluminium Oxide Ceramics (95%)
Quick connector.
A variety of styles are available, using fast connector, easy to use
Optional lead wire for connection.
1. Power cable
2. Compensation cable
3. Splitter cable
4. Thermocouple wire
Advantages of Ceramic Pad Heaters
Flexible Ceramic Heaing Pad have higher density, bettter surface finish and better uniformity, and can be repeatedly used much longer than the normal ceramic heating pad. It enjoys excellent thermal condictivity and heat transfer, resistance against thermal shock and mechanical abuse.
As ceramic parts of flexible pad and channel heaters at operations of pre and postweld heat treatment; Welding process, stress-relieving, pre-heating & post heating, ship-building, other resistance-heating environment.
Technical Parameter:
Power(kw) | 3.6 or 2.7 |
Lead Length(in.) | ~24 |
Voltage(V) | 80 or 60 |
Maximum Use Temperature, °C (°F) | 1121 (2050) |
Heating Element Type | Ni-Cr |
Insulator Type | Aluminum Oxide |
Insulator Color | Pink or white |
Application of the Ceramic Heating Pad:
Flexible ceramic pad heaters are designed for most preheat and post heat treatment (stress relieving) requirements on weld joined materials. They can be used to construct a simple, inexpensive furnace when combined with the proper insulation as well as in many other applications where a flexible heater is required. As ceramic parts of flexible Heating pad and channel heaters at operations of pre and postweld heat treatment; Welding process, stress-relieving, pre-heating & post heating, ship-building, other resistance-heating environment.
Offshore/Onshore Oil and Gas Industries, Power Generating Stations, Refineries, Fabrication and Welding Shops, Ship Building and Repair,, Pulp & Paper Mills... e.t.c.
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