The Cartridge Heater with Crimped Leads is a common structure single-head heating tube, and its cost is lower than that of an internal wiring single-head heating tube. The externally-connected (Scrimped-on lead) cartridge heater is made by placing the spiral heating wire into a high-quality stainless steel tube, and uniformly filling the modified MGO powder having good thermal conductivity and insulation.and reducing the diameter by rolling machine to ensure the center position does not shift and touches the pipe wall. If necessary, flange can be used for welding. The Scrimped-on lead cartridge heater is used in various sealing machines, edge banding machines, mold heating, 3D printers, packaging machines and other equipment.
Secure Lead Connection
Precision Crimping: Nickel leads are mechanically crimped for superior electrical contact and strain relief
Vibration-Resistant: Reinforced crimp joints withstand industrial vibration and repeated flexing
Thermal Protection: Ceramic insulation at lead exit prevents overheating damage
Terminal Option
When selecting a cartridge heater, consider:
1. Wattage & Voltage
Standard wattages: 50W–1000W
Common voltages: 24V, 120V, 240V
2. Diameter & Length
Typical diameters: 3mm–25mm
Custom lengths available for deep-hole applications.
3. Sheath Material
Stainless Steel (most common) – Corrosion-resistant.
Incoloy – Higher temp resistance (up to 1200°F/650°C).
4. Lead Type & Insulation
Fiberglass, Teflon, or Silicone insulation for heat resistance.
Pre-bent leads for tight spaces.
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