The Cartridge Heater With Flange is a common heating element used in industry. It combines the power of cylindrical heaters with the advantages of flanges, providing precise and reliable heating in various industrial environments. Design and Structure The Cartridge Heater With Flange has a casing made of stainless steel or nickel alloy that wraps around the electric heating element. It can withstand high temperatures and pressures. Its compact structure allows it to be installed in limited space and provides effective heat conduction. The flange section is usually located at one end of the heater and provides various installation options.
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The Cartridge Heater With Flange is a common heating element used in industry. It combines the power of cylindrical heaters with the advantages of flanges, providing precise and reliable heating in various industrial environments.
Design and Structure
The Cartridge Heater With Flange has a casing made of stainless steel or nickel alloy that wraps around the electric heating element. It can withstand high temperatures and pressures. Its compact structure allows it to be installed in limited space and provides effective heat conduction. The flange section is usually located at one end of the heater and provides various installation options.
Specification of Cartridge Heater with Flange Fitting
1. Size
Diameter: 6mm to 30mm or more
Length: 50mm to 1500mm or more
2.Power
Power range: 50W to 10kW or more (common power values include 250W, 500W, 1kW, 2kW, etc.)
Power density: typically 5W/cm ² to 50W/cm ²
3. Voltage
Working voltage: 12V to 480V AC/DC, common voltages include 120V, 240V, 380V, etc. Flange size
4.Flange diameter: customised according to customer requirements, common sizes range from 20mm to 200mm or more
Flange thickness: typically ranging from 3mm to 10mm or more
5.Materials
Shell material: stainless steel, nickel chromium alloy, copper, etc.
Flange material: stainless steel, aluminium, copper or other corrosion-resistant materials.
6. Temperature range
Maximum operating temperature: 400 °C to 800 °C or higher, depending on the material and design.
7.Accuracy
Temperature control accuracy: ± 1 °C to ± 10 °C
8. Wiring method
Wiring type: direct lead, terminal post, plug connection
9. Voltage withstand test
Insulation resistance: ≥ 5 MΩ at 500V DC
Voltage resistance strength: 1500V AC, no breakdown for 1 minute Other options: or higher, suitable for humid or dusty environments.
1.High power density.
This heater is compact and provides efficient heat transfer in a limited space, making it suitable for rapid heating.
2.Control the temperature accurately.
The heater can control temperature very precisely, making it ideal for applications that require exact heating.
3.Can be installed in different ways.
The flange section has several installation options, such as bolt fixing or welding, so the heater can be securely installed on containers, pipelines, or equipment.
4.Strong and durable.
The Cartridge Heater With Flange is made of stainless steel or nickel alloy, which can withstand high temperatures and corrosion, and can be used for a long time in harsh industrial environments.
5.We can design it for you.
The heater can be customised to meet specific industrial needs.
6.Easy to maintain and replace.
The flange design makes installation, maintenance and replacement easier, reducing downtime and improving efficiency.
7.It can be used in many different ways.
This heater is suitable for various industrial applications and can heat various media.
8.Efficient and uses less energy.
The Cartridge Heater With Flange provides powerful heating while using little energy, making it an affordable heating solution.
Application
1. Plastic industry
Mold heating: used in injection and extrusion molds to maintain a uniform temperature, improving production efficiency and product quality.
Heating for hot runners: Heats the hot runner system to melt plastic and keep it flowing evenly.
2. Chemical and pharmaceutical industries
Liquid heating: used for heating liquids in reactors, storage tanks, and pipelines to control chemical reactions and improve efficiency.
Heating gas: Heating gas or steam in pipelines, gas processing systems and evaporation equipment.
3. Food processing
Heating equipment: used for heating liquids and oils in food processing equipment to ensure food safety and quality.
Packaging equipment is used to heat sealing elements to ensure packaging materials are sealed properly.
4. Automotive industry
Engine and fuel tank heating: used to heat engine and fuel tank liquid or grease, ensuring smooth engine start-up in low temperatures.
Heating the exhaust system: In exhaust gas treatment equipment, it maintains the temperature of the exhaust pipe and reduces pollutants.
5. Aerospace
Heating liquids and gases in aircraft to keep them fluid and stable in extreme conditions.
Heating for instruments: keeps electronic components working in high-altitude and low-temperature environments.
Heat sealing equipment is used in packaging machinery to seal
6.packaging materials.
It is used for food, medicine and consumer goods.
Heating for labelling: Heats the label in the automatic labeling machine to make it stick and stay in place.
7.Heating samples in laboratories and scientific research.
Used in labs to control sample temperature.
Heating devices are used in experiments to provide a stable temperature.
8. Industrial heating equipment
Boilers and heaters use auxiliary heating to maintain stable temperatures.
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