The PTC Ceramic Heating Element is a cutting-edge heating element designed to meet the increasingly complex needs of modern chickens' egg incubation and hatching needs. Unlike regular heating elements, PTC ceramic technology provides intrinsically self-regulation, delivering consistent, precise, energy-efficient heat required for embryo development and hatchability performance. The key feature is that, at a determined temperature, PTC ceramic has a sharp resistance rise, to limit the maximum reference temperature without risking overheating it and without additional outside control. This simplifies the safety, has incredibly reliability, and means that the element is ideal for maintaining during all periods of the incubation cycle an ideal thermal environment.
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The PTC Ceramic Heating Element is a cutting-edge heating element designed to meet the increasingly complex needs of modern chickens' egg incubation and hatching needs. Unlike regular heating elements, PTC ceramic technology provides intrinsically self-regulation, delivering consistent, precise, energy-efficient heat required for embryo development and hatchability performance. The key feature is that, at a determined temperature, PTC ceramic has a sharp resistance rise, to limit the maximum reference temperature without risking overheating it and without additional outside control. This simplifies the safety, has incredibly reliability, and means that the element is ideal for maintaining during all periods of the incubation cycle an ideal thermal environment.
| Parameter | Specification/Value | Notes |
|---|---|---|
| Operating Principle | PTC Ceramic (Self-Regulating) | Resistance sharply increases above certain temperature |
| Typical Surface Temp | 40°C - 60°C (104°F - 140°F) - Customizable | Most commonly set at 37.5C to 38.5C (99.5F to 101.3F) for poultry |
| Rated Voltage | AC 110V, 220V, 230V; DC 12V, 24V | Choose according to incubator design and region's electrical code |
| Power Rating | 20W - 200W+ (Customizable) | Dependent upon element size, target temperature and heat loss due to design of the incubator. |
| Dimensions (LxWxH) | Highly Customizable | To fit specific incubator/hatcher configurations. |
| Lifespan | > 10,000 hours (Significantly longer than wire coils) | Very durable as made of ceramic material. |
| Material | High-Grade Ceramic Substrate, Metal Electrodes | The combination of the two materials are very strong and corrosion resistant. |
1- Accurate & Secure Temperature Control
The embedded self-limiting feature means the element, will stabilize around its design Curie temperature, preventing hazardous overheating (i.e. "hotspots") that can kill embryos, even when airflow is temporarily reduced or controls fail.
3-Energy Efficiency
Consumes less power than constant-wattage heaters. Once near the target temperature, power draw drops significantly as resistance rises, only drawing full power during initial heat-up or after door openings.
2-Enhanced Safety
Eliminates the risk of element burnout or fire hazards associated with traditional wire heaters overheating under fan failure or control errors. Surface temperature is intrinsically capped.
4-Uniform Heating
The flat ceramic surface radiates heat evenly over a large area, promoting consistent temperature distribution within the incubator/hatcher cabinet, crucial for uniform embryo development.
1. Forced-Air Incubators (Setter): Installed on a wall, under trays or as part of air ducts, these incubators supply the main, consistent, stable heat source (37.5°C - 38.0°C) through the first 18 days of embryonic development. Safety and consistency are prime aspects here.
2. Hatchers: Employed as the main heat source through the last 3 days (Day 19-21/21) and provides less temperature (36.9°C - 37.2°C) and higher humidity conditions. Safety of the eggs during this critical hatching period is a key component.
3. Turning Trays (Integrated Heating): Some designs, for one, low-profile PTC elements in the heater module, are designed with low-profile PTC elements built directly into the turning tray assembly, where localized heating can be done very efficiently.
4. Hatcher Baskets/Trolleys: Smaller PTC elements could be incorporated into mobile hatcher baskets within larger hatchery system.
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