How Does a Capillary Thermostat Work?

Jan 13, 2024

A capillary thermostat, also known as a capillary tube thermostat, is a type of temperature control device commonly used in appliances like ovens, water heaters, refrigerators, and HVAC systems. Here's a basic explanation of how a capillary thermostat works:

1. Sensing Element:

The thermostat contains a sensing element, often a bulb or capsule filled with a temperature-sensitive fluid (such as a volatile liquid like mercury or a non-toxic gas).

 

2. Capillary Tube:

Connected to the sensing element is a capillary tube, a narrow tube typically made of metal or another conductive material. This tube is filled with the same temperature-sensitive fluid.

 

3. Expansion and Contraction:

As the temperature in the controlled environment changes, the temperature-sensitive fluid in the sensing element and capillary tube expands or contracts. This expansion or contraction is a result of the fluid's response to temperature variations.

 

4. Bulb Placement:

The bulb or sensing element is strategically placed in the area where temperature control is desired. For example, in an oven, the bulb may be located in the oven cavity.

 

5. Control Switch:

The capillary thermostat is connected to a control switch. The control switch is responsible for opening or closing an electrical circuit based on the temperature changes detected by the sensing element.

 

6. Setpoint Adjustment:

The thermostat often includes a setpoint adjustment mechanism. Users can set the desired temperature by adjusting this mechanism, which, in turn, determines the temperature at which the control switch activates.

 

7. Heating or Cooling System Control:

Depending on the application, the capillary thermostat is part of a heating or cooling system. For example, in a heating system, the thermostat controls the heating element's operation based on temperature changes.

 

8. Cycling On and Off:

As the temperature approaches the setpoint, the control switch will either open or close the electrical circuit. If the temperature is too low, the thermostat will signal the heating system to turn on. If the temperature is too high, the thermostat will signal the cooling system to activate or the heating system to turn off.

 

9. Maintaining Temperature:

The capillary thermostat continues to monitor the temperature, cycling the heating or cooling system on and off as needed to maintain the desired temperature set by the user.

 

In summary, a capillary thermostat works by using a temperature-sensitive fluid in a sensing element and capillary tube to detect temperature changes. The control switch, connected to the thermostat, responds to these changes by activating or deactivating the heating or cooling system to maintain the set temperature.

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