A flange immersion water heater is an electric heating device designed for efficient liquid heating. It features a robust flange for easy installation and is widely used in industrial processes like tank and boiler heating. Rapid and uniform heat distribution makes it ideal for controlled liquid heating in various applications.
A flange immersion water heater is a powerful and efficient electric heating device designed to heat liquids, especially water, by immersing it directly into the fluid. Equipped with a sturdy flange that facilitates installation and mounting, these heaters are commonly used in industrial processes, including heating tanks, boilers, and other liquid-containing systems. They offer rapid and uniform heat distribution, making them a reliable choice for various applications requiring controlled and consistent liquid heating.
1.Design and Engineering:
Engineers design the heater, considering factors like wattage, voltage, size, and material specifications.
The design also includes the arrangement of heating elements, flange type, and any additional features like thermostats or thermocouples.
2.Material Selection:
Quality materials are chosen for the heating element, typically consisting of a metal sheath, resistance wire, and insulation material.
Stainless steel is often used for the sheath due to its durability and heat resistance.
3.Cutting and Forming:
The metal sheath is cut to the desired length and formed into the appropriate shape, often cylindrical for immersion.
4.Resistance Wire Installation:
The resistance wire, usually made of nickel-chromium alloy, is coiled and inserted into the sheath. This wire generates heat when electricity flows through it.
5.Insulation:
The coiled wire is insulated using ceramic beads or powder to prevent contact with the metal sheath, ensuring efficient heat transfer and electrical insulation.
6.Flange Assembly:
A sturdy flange is attached to the end of the sheath. The flange provides a mounting point and secure attachment for installation.
7.Welding and Sealing:
The assembly is welded and sealed to prevent any leaks or exposure to the environment, ensuring safety and durability.
8.Testing:
The completed heater undergoes rigorous testing to check for proper electrical resistance, insulation, and heat generation. Quality control ensures the heater meets safety and performance standards.
9.Temperature Control Integration (Optional):
If temperature control features like thermostats or thermocouples are included, they are integrated into the design and tested for accuracy.
10.Finishing and Packaging:
The finished flange immersion water heaters are cleaned, polished, and packaged, ready for distribution.
Throughout the process, adherence to quality control standards and precision manufacturing ensures the flange immersion water heater's reliability, efficiency, and safety.
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