Procedure for Sizing Cartridge Heaters for Heating Metal Parts

Nov 11, 2022

  • Establish a maximum temperature at which the part will operate.

  • Determine total wattage needed to produce this temperature.

  • Establish the largest diameter and the length of the cartridge heater that is best suited to the dimensions of your part.

  • Estimate the number of heaters needed for even heat. Divide the total wattage by the number of cartridge heaters to determine the wattage rating of each heater.

  • Determine the watt density of the size selected (3.14 * diameter * length = area. Wattage / Area = watt density).

  • Determine fit (subtract minimum outside diameter of the heater from maximum inside diameter of hole).

  • If you find that the watt density is excessive, you can correct it in one of three ways:

  • Use a tighter fit.

  • Use more or larger heaters.

  • Use a lower wattage and allow for a longer start up time.

Cartridge heater

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