Mica strip heaters are used in many industrial applications. These heaters have a wire made of nickel-chromium between layers of mica insulation. The mica insulates and heats evenly. The outer sheath of mica strip heaters is usually made from stainless steel, which makes them durable and resistant to corrosion. This makes mica strip heaters strong and reliable in difficult conditions. Mica strip heaters are used in machines that need to heat things evenly, like plastic moulding, extrusion and packaging machines. Their flat design makes them ideal for tight spaces. They can be easily customised to fit specific dimensions and wattage. These heaters are known for their quick heat-up time, high thermal conductivity, and consistent temperatures. With their robust construction and efficient heating, mica strip heaters are a popular choice for industries requiring reliable heat.
Jaye Heater Technology Co., Ltd. is one of the most reliable manufacturers and suppliers of mica heating strip in China, also supports custom service. Welcome to wholesale high quality mica heating strip at competitive price from our factory.
Mica strip heaters are used in many industrial applications. These heaters have a wire made of nickel-chromium between layers of mica insulation. The mica insulates and heats evenly.
The outer sheath of mica strip heaters is usually made from stainless steel, which makes them durable and resistant to corrosion. This makes mica strip heaters strong and reliable in difficult conditions.
Mica strip heaters are used in machines that need to heat things evenly, like plastic moulding, extrusion and packaging machines. Their flat design makes them ideal for tight spaces. They can be easily customised to fit specific dimensions and wattage.
These heaters are known for their quick heat-up time, high thermal conductivity, and consistent temperatures. With their robust construction and efficient heating, mica strip heaters are a popular choice for industries requiring reliable heat.
Specifications of Mica Heating Strip
1. Size:
Length: It ranges from a few inches to several feet.
Width: 0.5 to 4 inches.
Thickness: Usually between 0.03 and 0.15 inches.
2. Wattage:
Mica strip heaters can be made to deliver a wide range of wattages, from 10 watts to over 3,000 watts.
Watt density (W/in²): Varies with use but usually ranges between 5 to 50 W/in².
3. Operating Voltage:
Standard voltages are 120V and 240V, but custom voltages like 12V, 24V, or 480V can also be designed.
4. Max. operating temperature:
Mica strip heaters can operate at temperatures up to 600°C, with some reaching up to 900°C.
5. Sheath material:
Stainless steel. It is commonly used because it is durable, resistant to corrosion and can withstand high temperatures.
Aluminised steel. Used when cost is a priority.
6. Mounting options:
Slotted holes. Easy to install and adjust.
Plain ends. For simple mounting.
Custom hole patterns: Available to match specific mounting needs.
7. Lead wire type and length:
Standard lead wires. Made of nickel-coated copper with fibreglass insulation, typically 10 to 12 inches long.
We can make custom lead lengths and types. Can be designed to meet specific needs, including high-temperature wire, stainless steel braid or armoured cable.
8. Terminal types:
Post terminals: Used for easy connection.
Screw terminals: Secure and durable connection.
Quick-connect terminals. For quick installation.
9. Insulation material:
Mica: This material is used because it is good at keeping heat in and electricity out.
High-temperature adhesives: Used to bond mica layers and resistance wire.
10. Customisation options:
Shape and size: Can be customised for specific equipment or applications.
Wattage and voltage. Can be adapted to suit specific heating needs.
Special features: We can add custom shapes, holes, slots, and other features like thermocouples or thermostats.
1. Good heat transfe.
Mica strip heaters provide excellent heat transfer for even, efficient heating.
2. Strong construction.
Made with high-quality materials, these heaters can withstand tough industrial conditions and long periods of use.
3. Precise temperature control.
Mica strip heaters can be used with temperature controllers to maintain precise temperatures for consistent heat.
4. Customisation options.
Mica strip heaters can be customised to meet specific requirements. Hole patterns and lead wire lengths can be customised to suit different mounting and connection needs.
5. Wide Temperature Range.
These heaters can operate at temperatures up to 600°F (316°C), with some designs reaching up to 900°F (482°C), making them suitable for high temperatures.
6. Corrosion and Oxidation Resistance.
The stainless steel sheath protects the heater from corrosion and oxidation, even in harsh environments.
7. Works with different applications.
These heaters are suitable for many applications, including plastic molding, packaging, food processing, and more.
8. High watt density.
Mica strip heaters can deliver a lot of heat in a small space, which is useful for jobs that need a lot of heat in one place.
Application
1. Commercial and industrial ovens:
Provides uniform heating in ovens for baking, drying, curing and other heat treatment processes.
2. HVAC systems:
Installed in heating, ventilation and air conditioning systems for space heating and temperature control.
3. Vending machines:
Maintain the temperature of food and beverages and ensure they are served at the correct temperature.
4. Heat Treatment:
Used in processes that require precise control of the heating of metals and other materials to change their physical properties.
5. Dehumidifiers and humidifiers:
Helps regulate the temperature of the air in humidity control systems, improving their efficiency.
6. Plastic moulding and extrusion:
Used to heat moulds, dies and nozzles to ensure the plastic material reaches the correct temperature for moulding and extrusion processes.
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